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Product Introduction
Silicone Membrane valves ( Diaphragm Valves, Air Diaphragm Valve, Diaphragm Control Valve) consists of a valve body with two or more ports, a diaphragm, and a "weir or saddle" or seat upon which the diaphragm closes the valve. The valve is constructed from either plastic or metal.
Originally, the diaphragm valve was developed for use in industrial applications. Later on the design was adapted for use in the bio-pharmaceutical industry by using compliant materials that can withstand sanitizing and sterilizing methods.
Silicone Membrane Valve Manufacturing Process
Today there are some customers asking if it is a good solution that steel plate bonded with glue in the center of the membrane.
and the main function of the steel plate is to make the center surface stiff, but also to make a durable surface.
Watch the followed video, then you'll find out the best solution:
1. Smearing a small amount of glue on the steel/ metal plate |
2. Fixing the steel/ metal plate on the mold, then put the silicone material on it. |
3. Closing the mold and start the molding process for about 350 seconds. |
Product Pictures
Membrane Valve Material
Membrane Valves/ Diaphragm Valves can be made from a variety of materials. The material choice is based on the nature of the material handled, temperature, pressure, and frequency of operation. Elastomeric diaphragm materials are highly resistant to chemicals at high temperatures. However, the mechanical properties of elastomeric materials will be weakened at a higher temperature (above 150°F).
High pressure can also destroy the diaphragm. Another factor that can affect the diaphragm function is the concentration of the media it will handle. The material may exhibit satisfactory corrosion resistance to certain corrodents up to a specific concentration and/or temperature. Examples of diaphragm material and their specifications can be seen in the chart below.
Notes: Silicone Membrane Valve with hook should be made of high tensile elastic silicone materials by three layer mold plates for avoid hook damage when production.
Generally, much softer, much better.
Our Company Advantages for Silicone Membrane Valve Production
We are specialized in making silicone rubber compression molding & liquid silicone rubber injection mold & Plastic Injection Mold and producing different types of air & liquid controller silicon membrane valves.
1. Precision Own Mold-Making Technology since 2004, one stop service for silicone rubber compression molded components, plastic injection molded and liquid silicone rubber molding components.
2. In-depth knowledge of elastomeric materials molded
3. In-depth knowledge of fluid control technology.
4. Mature Experience of avoiding out of shape and damage from Production to Shipment: Materials Choice, Design Improvement and Packing Information.
5. Rapid prototyping with full sizes production equipment and production materials.
6. Experienced clean room and precision manufacturing technology.
We are a professional silicone rubber manufacturer, we can customize various medical silicone one-way non-return membrane valves and other silicone rubber products, such as silicone rubber buttons, sealing rings, gaskets, rubber grommets, etc. Whether you need silicone rubber products in your design or product production, please do not hesitate to contact us at any time to inquire.